Bhubaneswar, Odisha – 751030
ISO 9001:2015 CERTIFIED
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Quality Assurance & HSE Policy

Zero-Defect Industrial Engineering

Leading the Way in Industrial Excellence

At Aether Mechanex Private Limited, our commitment to delivering exceptional solutions for the industrial sector sets us apart. With over 17 years of hands-on leadership across Power, Metal, Refining, Petrochemical, and Chemical industries, we handle every stage in-house to guarantee flawless quality.

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100% In-House Quality Control

Zero Third-Party Dependency

Unlike many in the industry, we believe in maintaining complete control over every aspect of our work. From selecting the finest raw materials to executing intricate structural assemblies, our in-house production ensures strict compliance with client specifications and IS/ASTM standards.

  • Strict raw material inward verification & PMI testing
  • In-house CNC plasma cutting with +/- 1.0mm tolerance
  • Automatic submerged arc welding (SAW) monitoring
  • Comprehensive dimensional and geometry validation

Non-Destructive Testing (NDT)

Level-II Certified Inspectors

We operate an advanced testing facility equipped with digital flaw detectors and radiographic inspection setups to ensure weld integrity, zero porosity, and full penetration on structural joints and pressure equipment.

  • Digital Ultrasonic Flaw Detection (UT)
  • Radiographic Weld Examination (RT)
  • Fluorescent Dye Penetrant Testing (DPT)
  • Magnetic Particle Inspection (MPI / MPT)

Advanced Metallurgy & Formwork

Modern High-Strength Alloys

We continuously adopt new materials and engineering advancements. We incorporate advanced protective compounds to ensure leak-free and corrosion-resistant structures, and utilize modern aluminium formwork systems for timely, dimensionally pristine installations.

  • High-yield structural steel grades (IS 2062 E250 / E350)
  • Stainless steel (SS 304, SS 316L) and Duplex fabrication
  • Specialized multi-coat polyurethane & epoxy coating (SA 2.5)
  • High-precision Aluminium Formwork systems

Hydrostatic Testing & Stress Relief

Up to 500 Bar Pressure Capacity

With dedicated testing rigs, high-pressure pumps, and post-weld heat treatment (PWHT) capabilities, we validate structural integrity and pressure ratings before any component leaves our fabrication yards.

  • Hydrostatic pressure proof testing up to 500 Bar
  • Pneumatic leak tightness verification
  • Post-Weld Heat Treatment (PWHT) & stress relieving
  • Comprehensive Final QA Dossier with inspection certificates
Quality Management Workflow

Our 4-Stage Quality Assurance System

Every component follows a rigorous Quality Assurance Plan (QAP) and Inspection Test Plan (ITP) from raw material receipt to site erection.

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01

Inward Material Audit

Verification of Mill Test Certificates (MTC), ultrasonic lamination check on heavy plates, and Positive Material Identification (PMI).

02

In-Process Fabrication QA

Fit-up inspections, bevel angle validation, SAW/MIG welding parameter monitoring by certified welding inspectors.

03

NDT & Pressure Validation

100% UT/RT on critical load-bearing joints, DPT on fillet welds, and hydrostatic pressure testing according to ASME/IS codes.

04

Surface Prep & Dispatch

Grit/Shot blasting to SA 2.5 standard, DFT paint thickness measurement, final dimensional sign-off, and client dispatch clearance.

Health, Safety & Environment

Our Uncompromising HSE Protocol

Safety is not a guideline—it is our core operating foundation. We maintain an exemplary zero-lost-time injury record across high-bay erection sites.

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Zero-Harm Site Culture

Dedicated safety officers on every site, mandatory PPE enforcement, daily toolbox talks, and strict permit-to-work (PTW) protocols.

Rigging & Height Safety

Certified mobile cranes and gantry equipment, dynamic load chart audits, double-lanyard safety harnesses, and lifeline anchorage systems.

Environmental Stewardship

ISO 14001 compliant waste segregation, steel scrap recycling, dust capture systems in blasting bays, and energy-efficient inverter welding.

Initiate Quality Consultation

Request a Customized Quality Assurance Plan (QAP)

Submit your project specifications to receive our project-specific Inspection Test Plan (ITP) and quality control procedure.

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